Greenhouse Design Considerations

Designing a greenhouse facility is a complex issue involving many decisions, both horticultural and mechanical. Before we can provide advice about the appropriate level of control instrumentation for your project, and some general advice about your structural and equipment design alternatives, we need to understood more about the nature of this venture. Here are a few questions that will help us to develop a better picture of your proposal. We realize you may not have all the answers for these, but if you have developed any ideas or preferences they will be helpful. Please let us know the points that you have not yet considered or do not have answers for as yet, since we may be able to provide assistance with some of these issues.
  1. What is the intended crop and cropping method? Will it be year-round or seasonal? Will you be using hydroponic methods? Will you be using recirculation, or will it be a drain to waste system?
  2. Where will these facilities be located? What are the expected maximum and minimum outdoor temperatures? What is the prevailing humidity? Is it a high wind area? Is it a high lightning area? What are the anticipated climate setpoints and setpoint tolerances for temperature and humidity?
  3. What types of structures are you planning? What is the anticipated gutter height? Will you be using horizontal thermal or shading systems, and/or vertical wall systems? Will you be using supplementary lighting for all or some of the growing area? What type of horizontal airflow mechanisms are you planning? Will the facility be built in stages? If so, what is the projected minimum initial size and maximum built-out size?
  4. What method of ventilation are you planning? Do you prefer passive ventilation with fog/mist cooling or active ventilation using pads & fans? If you are planning a pad and fan system, what is the maximum length between the intakes and outlets?
  5. What heating system are you planning? Do you plan to use conventional high mass hot water boiler and tube-pipe system? Will there be a heat transport line or a central header? Will you be using two-way, three-way, or four way valves? Will you be using the heating pipes as transport rails?
  6. What method of irrigation are you planning? What is the source of your irrigation water? What is the quality of the irrigation water? What is the anticipated instantaneous capacity (peak flow rate) and daily capacity of the irrigation system? How many controlled irrigation zones will there be? What is the maximum On Time and watering frequency for each zone? How many zones can be watered at once (system capacity)? What type of irrigation distribution system are you planning, a mainline system or a home-run system?
  7. What method of nutrient management are you planning? Do you require nutrient control? Do you prefer dilute tank or in-line fertilizer injection methods? Are you planning a classic A/B concentrate fertilizer system with pH control, or something different? How many individual nutrient recipes will you require simultaneously? Do you prefer to use one large nutrient dosing system or several smaller ones for redundancy?
  8. Is the power supply single or three-phase? Do you have natural gas available or will you be using an alternate heating fuel and/or cogeneration?
Once we understand your performance specifications, we can begin to work on specific structural, equipment, and control strategy issues. 
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